CASE STUDY 3

Improve Lead Casting Productivity by 20%

with Intercad TF Spray.

Challenge

Acumuladores Moura, a leading battery manufacturer, faced challenges in lead casting molds for terminal production. Their existing silicone spray caused mold lock-ups, product defects, and required frequent reapplications.

Results

  • Reduced spray consumption by 288 cans annually.
  • Increased productivity by 20%.
  • Improved product quality with defect-free finishes.

Solution

Intercad TF Spray, a dry film PTFE-based release agent, was introduced. It eliminated mold lock-ups, improved surface quality, and reduced spray consumption.

Impact

Reduce environmental impact whilst increasing productivity and quality.

Volkswagen (Mexico)

Achieved a 20% noise reduction and enhanced compliance with OEM standards through InterMotive OPF 526.

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IAC Toluca (Mexico)

Reduced mold release agent consumption by 20%, saving $750,000 MXN annually.

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KIPP Car Comfort Systems (Brazil)

Cut lubricant consumption by 15% and logistics costs by 50% with InterMotive GPX 201.

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GDBR (Brazil)

Improved microwave conveyor bearing efficiency with Interplex 1500 2, reducing lubricant consumption by 50 kg annually and extending relubrication intervals from 120 to 720 hours.

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VW MAN (Brazil)

Optimized truck engine assembly with InterMotive DE 205, reducing lubricant consumption by 119 liters annually and achieving annual savings of R$30,004.70.

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Sogefi Engine Systems (Mexico)

Enhanced production reliability with InterMotive GHC 501, passing critical sealing tests, resisting extreme conditions, and supporting annual output of over 40,000 units.

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