CASE STUDY 1

Driving Quality and Compliance:

Reducing Noise by 20% in Automotive Systems with InterMotive OPF 526

Challenge

Volkswagen Mexico required a solution to reduce noise in automotive mechanisms while ensuring compliance with stringent OEM standards, including testing under extreme environmental conditions

Results

  • Reduced noise levels by 20%.
  • Passed extreme environmental testing, including conditions in the Kalahari Desert, Florida, and Finland.
  • Achieved compliance with OEM standards, improving overall quality perception.

Solution

InterMotive OPF 526, a PFPE-based fluid, was deployed to minimize noise caused by vibrations in plastic and metal interactions. The lubricant met Volkswagen’s specifications for performance and durability across diverse climates.

Impact

Enhanced customer satisfaction and operational reliability.

IAC Toluca (Mexico)

Reduced mold release agent consumption by 20%, saving $750,000 MXN annually.

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KIPP Car Comfort Systems (Brazil)

Cut lubricant consumption by 15% and logistics costs by 50% with InterMotive GPX 201.

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Acumuladores Moura (Brazil)

Streamlined lead casting processes with Intercad TF Spray, eliminating mold lock-ups, reducing spray consumption by 288 cans annually, and boosting productivity by 20%.

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GDBR (Brazil)

Improved microwave conveyor bearing efficiency with Interplex 1500 2, reducing lubricant consumption by 50 kg annually and extending relubrication intervals from 120 to 720 hours.

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VW MAN (Brazil)

Optimized truck engine assembly with InterMotive DE 205, reducing lubricant consumption by 119 liters annually and achieving annual savings of R$30,004.70.

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Sogefi Engine Systems (Mexico)

Enhanced production reliability with InterMotive GHC 501, passing critical sealing tests, resisting extreme conditions, and supporting annual output of over 40,000 units.

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