CASE STUDY 5

Improve microwave conveyor bearing efficiency

with Interplex 1500 2.

Challenge

GDBR’s microwave oven conveyor bearings experienced lubricant leakage and frequent replacements due to high temperatures (130°C) and heavy operational demands.

Results

  • Extended re-lubrication intervals from 120 to 720 hours.
  • Minimized bearing failures and improved operational efficiency.
  • Reduced lubricant consumption by 50 kg annually.

Solution

Interplex 1500 2, a high-viscosity grease, was deployed to enhance bearing performance under extreme conditions.

Impact

Simplify your maintenance.

Volkswagen (Mexico)

Achieved a 20% noise reduction and enhanced compliance with OEM standards through InterMotive OPF 526.

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IAC Toluca (Mexico)

Reduced mold release agent consumption by 20%, saving $750,000 MXN annually.

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KIPP Car Comfort Systems (Brazil)

Cut lubricant consumption by 15% and logistics costs by 50% with InterMotive GPX 201.

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Acumuladores Moura (Brazil)

Streamlined lead casting processes with Intercad TF Spray, eliminating mold lock-ups, reducing spray consumption by 288 cans annually, and boosting productivity by 20%.

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VW MAN (Brazil)

Optimized truck engine assembly with InterMotive DE 205, reducing lubricant consumption by 119 liters annually and achieving annual savings of R$30,004.70.

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Sogefi Engine Systems (Mexico)

Enhanced production reliability with InterMotive GHC 501, passing critical sealing tests, resisting extreme conditions, and supporting annual output of over 40,000 units.

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