CASE STUDY 5

Optimize lubrication in truck engine assembly process

with InterMotive DE 205.

Challenge

VW MAN struggled with high costs and inefficiencies in assembling truck engines. The existing lubricant had a high dilution ratio, leading to excessive consumption and operational delays.

Results

  • Reduced lubricant consumption by 119 liters annually.
  • Delivered equivalent performance at a lower cost.

Solution

InterMotive DE 205, a temporary gel lubricant with a higher dilution ratio, was introduced for plastic and rubber parts assembly.

Impact

Simplify your maintenance.

Volkswagen (Mexico)

Achieved a 20% noise reduction and enhanced compliance with OEM standards through InterMotive OPF 526.

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IAC Toluca (Mexico)

Reduced mold release agent consumption by 20%, saving $750,000 MXN annually.

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KIPP Car Comfort Systems (Brazil)

Cut lubricant consumption by 15% and logistics costs by 50% with InterMotive GPX 201.

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Acumuladores Moura (Brazil)

Streamlined lead casting processes with Intercad TF Spray, eliminating mold lock-ups, reducing spray consumption by 288 cans annually, and boosting productivity by 20%.

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GDBR (Brazil)

Improved microwave conveyor bearing efficiency with Interplex 1500 2, reducing lubricant consumption by 50 kg annually and extending relubrication intervals from 120 to 720 hours.

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Sogefi Engine Systems (Mexico)

Enhanced production reliability with InterMotive GHC 501, passing critical sealing tests, resisting extreme conditions, and supporting annual output of over 40,000 units.

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