CASE STUDY 5
Optimize lubrication in truck engine assembly process
with InterMotive DE 205.
Challenge
VW MAN struggled with high costs and inefficiencies in assembling truck engines. The existing lubricant had a high dilution ratio, leading to excessive consumption and operational delays.
Results
- Reduced lubricant consumption by 119 liters annually.
- Delivered equivalent performance at a lower cost.
Solution
InterMotive DE 205, a temporary gel lubricant with a higher dilution ratio, was introduced for plastic and rubber parts assembly.
Impact
Simplify your maintenance.
Volkswagen (Mexico)
Achieved a 20% noise reduction and enhanced compliance with OEM standards through InterMotive OPF 526.
IAC Toluca (Mexico)
Reduced mold release agent consumption by 20%, saving $750,000 MXN annually.
KIPP Car Comfort Systems (Brazil)
Cut lubricant consumption by 15% and logistics costs by 50% with InterMotive GPX 201.
Acumuladores Moura (Brazil)
Streamlined lead casting processes with Intercad TF Spray, eliminating mold lock-ups, reducing spray consumption by 288 cans annually, and boosting productivity by 20%.
GDBR (Brazil)
Improved microwave conveyor bearing efficiency with Interplex 1500 2, reducing lubricant consumption by 50 kg annually and extending relubrication intervals from 120 to 720 hours.
Sogefi Engine Systems (Mexico)
Enhanced production reliability with InterMotive GHC 501, passing critical sealing tests, resisting extreme conditions, and supporting annual output of over 40,000 units.
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